Project Description

Project Name: Construction of a plant for the production of ferrosilicon - Monitoring and Cost Management
Country: Kazakhstan
Period: 12/2017 - 12/2020
Client: "YDD Corporation" LLP, DBK
Provided services description:
Objective:
Construction of a ferrosilicon plant with 3x63MVA rotary kilns with a capacity of 144 thousand tons per year with the prospect of increasing the number of kilns to 5, financed by the KDB, with overall price 198 million USD. On 38 hectares there are 28 buildings and structures of the plant. The main building with kilns, casting and crushing and storage workshop has a building area of more than 15,000 square meters.
The plant also includes:
- gas treatment plant with two-stage purification of exhaust gases with a temperature of 1800 degrees to the dust content in the exhaust gases - 30 mg / m3.
- the housing for the admission and dosing of raw materials with an area of more than 12,000 square meters. 135 wagons of raw materials with a high-precision dosing system.
- electric grid facilities of the plant with an installed capacity of more than 190 MVA;
- diesel generator set for emergency input of power supply reserve with a capacity of 5 MW
- laboratory buildings, water treatment facilities, pumping stations, numerous tanks, a canteen for 70 seats.
The Consultant’s services include inter alia the following:
› Feasibility study and Business Plan analysis of the including of the 3rd kiln in the priority start-up complex, verification of the source and authorization documentation, analysis of design estimates, in the interests of investors and creditors;
› Independent examination of the financial model of the investment project with the inclusion of the 3rd kiln in the start-up complex of the plant, including reconciliation of the initial data.
› Independent examination of production technology from analysis of raw materials and the availability of resources to the project, to marketing and environmental aspects at the industrial production stage;
› Preparation of a “Zero” Report before opening project financing with confirmation of historical costs of the project according to primary accounting documents and the actual state of the construction site, in terms of the volume and quality of work performed.
› Technical control of construction and installation works, including their volumes and quality, as well as input control of materials and equipment. Continuous participation in operational meetings and technical supervision (construction control) at the construction site.
› Monitoring the manufacture, shipment and acceptance at the construction site of the main and auxiliary technological equipment, with equipment acceptance at the manufacturing plants.
› Monitoring the implementation of the schedule for the implementation of the investment project and the financial plan, preparing forecasts for the timing of the project and possible problems.
› Monitoring capital expenditures and verifying the intended use of funds for the investment project.
› Issuing payment certificates to Contractors and agreeing on payment registers for a client who fulfills the duties of a Customer-developer for an investment project.
› Preparation of monthly reports with confirmation of the volume of expenditures and their intended use, as well as information on the progress of the project, participation in meetings of investors and creditors. Informing and advising investors and creditors on all issues related to the implementation of the investment project with the preparation of special reporting materials. Analysis and immediate transfer to creditors and investors of information on all events that have a significant impact on the financial model of the investment project.
› Verification of the achievement of the targets provided by the financial model after putting the facility into commercial operation;
› Preparation of the “Final” Report on the investment project.

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